ADS-Series

High Precision Gearbox

OVERVIEW

Output torque

T2N : 14 Nm - 2000 Nm

Ratios:

1-stage : 4 / 5 / 7 / 10
2-stage : 16 / 21 / 31 / 61 / 91

Low backlash

1-stage : ≤1 arcmin / ≤3 arcmin / ≤5 arcmin
2-stage : ≤3 arcmin / ≤5 arcmin / ≤7 arcmin

High efficiency

1-stage : ≧ 97%
2-stage : ≧ 94%

Easy mount

Low noise

Compact structure

SIZE

AD047 / AD064 / AD090 / AD110 / AD140 / AD200 / AD255

Features

True Helical Gear Design
Precision helical gearing increases tooth to tooth contact ratio by over 33% vs spur gearing. The helix angle produces smooth and quiet operation with decreased backlash (less than 1 arc-minutes and ≤ 56dB).

Triple split collet with dynamic balanced set collar clamping system
Provides backlash free power transmission and eliminates slippage. 100% concentricity allows for smooth rotation and higher input speed capability.

Bushing module system design
The unique motor adapter and bushing module system design allows for quick and easy mounting of any motor.

A special non-electrolysis Nickel surface treatment
A special non-electrolysis nickel surface treatment on the output housing and black anodized aluminum input adapter are provided for the most extreme environmental conditions.

Single piece structured ring gear with housing
Helical Internal ring gear is machined directly into a single piece of steel. Maximized diameter and number of teeth to improve overall performance and torque capacity.

NYOGEL 792D
Lubricated with Nyogel 792D synthetic grease (Smart Grease) and sealed to IP65 standards prevent leakage and is maintenance free.

Whole piece planet carrier design
One piece planet carrier with extended bearing design provides maximum radial load capacity and increases system reliability and stiffness.

In-house plasma nitriding heat treatment
Our in house plasma nitriding heat treatment process maintains the tooth surface hardness at 900Hv for superior wear-resistance and a core hardness at 30HRc for toughness.

HeliTopo technology
A high setting gear performance is achieved by using our HeliTopo Technology. This eases off the tooth profile and crowns the lead of each tooth. This optimizes the gear mesh alignment and overlap to achieve maximum tooth surface contact.

Solid needle roller bearings without cage
Equipped with solid uncaged needle roller bearings, provides maximum contact points to increase stiffness and generates high output torque.

NEW - Patented Output sealing system design
NEW - Patented output sealing systems design eliminates friction and heat generation which is accomplished by applying our hi-tech coating to all output contact surfaces. This coating reaches a hardness of 3700Hv and is ground to Ra 0.2mm finish to ensure sealing.

NEW - Patented input sealing system design
NEW - Patented input sealing system design eliminates break away torque and decreases friction/heat. The hi-tech coating bushing (3700 Hv, Ra 0.2 mm finish) interfaces with our proprietory seal which decreases wear and erosion of both sealing surfaces. This new patent prevents leakage and has a service life of over 20,000 hours.

Patented planet carrier design
Patented planet carrier design puts the sun gear bearing directly into the planet carrier. It minimizes gear misalignment to gain higher accuracy.

Solid,Single piece sun gear construction obtains precise concentricity with increased strength and rigidity.

Specification
Gearbox Performance

Model No.

 Stage Ratio1 ADS047 ADS064 ADS090 ADS110 ADS140 ADS200 ADS255
Nominal Output TorqueT2N Nm 1
4 19 48 130 270 560 1,100 1,700
5 22 60 160 330 650 1,200 2,000
7 19 50 140 300 550 1,100 1,800
10 14 40 100 230 450 900 1,500
2
16 19 48 130 270 560 1,100 1,700
21 22 60 160 330 650 1,200 2,000
31 19 50 140 300 550 1,100 1,800
61 19 50 140 300 550 1,100 1,800
91 14 40 100 230 450 900 1,500
Emergency Stop Torque T2NOT3 Nm 1,2 4~91 3 times of Nominal Output Torque
Nominal Input Speed N1N rpm 1,2 4~91 5,000 5,000 4,000 4,000 3,000 3,000 2,000
Max. Input Speed N1B rpm 1,2 4~91 10,000 10,000 8,000 7,500 4,500 4,500 3,800
Micro Backlash  P0 arcmin 1 4~10 - - ≤ 1 ≤ 1 ≤ 1 ≤ 1 ≤ 1
2 16~91 - - - ≤ 3 ≤ 3 ≤ 3 ≤ 3
Reduced Backlash  P1 arcmin 1 4~10 ≤ 3 ≤ 3 ≤ 3 ≤ 3 ≤ 3 ≤ 3 ≤ 3
2 16~91 ≤ 5 ≤ 5 ≤ 5 ≤ 5 ≤ 5 ≤ 5 ≤ 5
Standard Backlash P2 arcmin 1 4~10 ≤ 5 ≤ 5 ≤ 5 ≤ 5 ≤ 5 ≤ 5 ≤ 5
2 16~91 ≤ 7 ≤ 7 ≤ 7 ≤ 7 ≤ 7 ≤ 7 ≤ 7
Torsional Rigidity  Nm/
arcmin 		1,2 4~91 3 7 14 25 50 145 225
Max. Bending moment F2kB2 Nm 1,2 4~91 42.5 125 235 430 1,300 3,064 5,900
Max. Axial Load  F2aB2 N 1,2 4~91 990 1,050 2,850 2,990 10,590 16,660 29,430
Input Max. Radial Load F1rB2 N 1 4~10 165 395 1,300 1,525 2,800 4,500 12,500
2 16~91 165 395 395 1,300 1,525 2,800 4,500
Input Max. Axial Load    F1aB2 N 1 4~10 580 1,000 1,100 980 2,700 4,700 8,000
2 16~91 580 580 1,000 1,100 980 2,700 4,700
Service Life hr 1,2 4~91 30,000 *
Efficiency % 1 4~10 ≧ 97 %
2 16~91 ≧ 94 %
Weight   kg 1 4~10 0.8 1.4 3.4 6.7 13.5 35.0 63.8
2 16~91 1.1 1.6 4.0 7.3 16.6 36.4 74.7
Operating Temp ºC 1,2 4~91 -10ºC ~ 90ºC
Lubrication   - - synthetic gear grease (NYOGEL 792D)
Degree of Gearbox Protection   1,2 4~91 IP65 
Mounting Position   1,2 4~91 all directions
Noise Level 
(n1=3000 rpm,No Load)		 dB(A) 1,2 4~91 ≤ 56 ≤ 58 ≤ 60 ≤ 63 ≤ 65 ≤ 67 ≤ 70
1.Ratio ( i=N in / N out )

2. Applied to the output flange @ 100 rpm

3.Max. acceleration torque T2B = 60% of T2NOT
*S1 service life 15,000 hrs.
Gearbox Inertia

Model No.

Stage Ratio1 ADS047 ADS064 ADS090 ADS110 ADS140 ADS200 ADS255
Mass Moments 
of inertia J1 		kg‧cm2  1
4 0.06 0.21 0.87 3.65 10.27 43.05 102.68
5 0.06 0.21 0.83 3.53 10.17 41.76 99.12
7 0.06 0.21 0.82 3.47 9.99 41.15 97.41
10 0.06 0.21 0.81 3.45 9.93 40.97 97.03
2
16 0.06 0.06 0.21 0.83 3.53 10.17 41.76
21 0.06 0.06 0.21 0.83 3.53 10.17 41.76
31 0.06 0.06 0.21 0.83 3.53 10.17 41.76
61 0.06 0.06 0.21 0.81 3.45 9.93 40.97
91 0.06 0.06 0.21 0.81 3.45 9.93 40.97
Dimension
1-stage , Ratio i = 4 ~ 10
ADS047 ADS064 ADS090 ADS110 ADS140 ADS200 ADS255
D1H7 12 20 31.5 40 50 80 100
D2 20 31.5 50 63 80 125 140
D3h7 28 40 63 80 100 160 180
D4h7 47 64 90 110 140 200 255
D5 67 79 109 135 168 233 280
D6 4 X M3 X 0.5P 7 X M5 X 0.8P 7 X M6 X 1P 11 X M6 X 1P 11 X M8 X 1.25P 11 X M10 X 1.5P 12 X M16 X 2P
D7 72 86 118 145 179 247 300
D8H7 3 5 6 6 8 10 12
D9 43 55 78 100 125 175 210
D10 8 X 3.4 8 X 4.5 8 X 5.5 8 X 5.5 12 X 6.6 12 X 9 16 X 13.5
D11h7 60 70 95 120 152 212 255
D12 31 22 22 30 40 75 95
D13 37 50 62 82 108 145 172
D14 M4 x 0.7P M4 x 0.7P M5 x 0.8P M8 x 1.25P M12 x 1.75P M16 x 2P M20 x 2.5P
D15 M3 x 0.5P M3 x 0.5P M4 x 0.7P M5 x 0.8P M6 x 1P M8 x 1.25P M8 x 1.25P
D16 51.5 61.5 84 107 137 193 235
D17k6 11 14 16 22 32 40 55
D18 46.2 63.2 89.2 109.2 139.2 199.2 254.2
L1 4 8 12 12 12 16 20
L2 6.5 8 13.5 13.5 17 22.5 30.5
L3 3 3 6 6 6 8 12
L4 19.5 19.5 30 29 38 50 66
L5 7 7 10 10 14.6 15 20
L6 4 4 7 8 10 12 18
L7 5 7.7 8 10 12 15 20
L8 32.5 43.5 47 62 72 89.5 112
L9 4 6 7 7 7 10 10
L10 0.5 0.5 1 1 1 1 1
L11 89.5 110.5 138.5 170 218 296 372.5
L12 18 22 28 36 58 82 115
L13 2.5 2.5 3.5 3.5 3.5 4.5 4.5
L14 10 10 12.5 19 28 36 42
L15 1.5 1.5 1.5 1.5 1.5 1.5 1.5
L16 5.5 5.5 7 9 11 14 14
L17 2 2 3 3 6 6 7
L18 14 18 22 28 45 70 90
B1h9 4 5 5 6 10 12 16
H1 12.5 16 18 24.5 35 43 59
OD 56 X 2 66 X 2 90 X 3 110 X 3 145 X 3 200 X 5 238 X 5
V 4 4 4 4 6 6 6
Z 45 45 45 45 30 30 30

3. C1~C10 are motor specific dimensions (metric std shown).
* AD064M1 ratio 5,10 offers C3 ≤16 option.
* AD090M1 offers C3 ≤24 option.

2-stage , Ratio i = 16 ~ 91
ADS047 ADS064 ADS090 ADS110 ADS140 ADS200 ADS255
D1H7 12 20 31.5 40 50 80 100
D2 20 31.5 50 63 80 125 140
D3h7 28 40 63 80 100 160 180
D4h7 47 64 90 110 140 200 255
D5 67 79 109 135 168 233 280
D6 4 X M3 X 0.5P 7 X M5 X 0.8P 7 X M6 X 1P 11 X M6 X 1P 11 X M8 X 1.25P 11 X M10 X 1.5P 12 X M16 X 2P
D7 72 86 118 145 179 247 300
D8H7 3 5 6 6 8 10 12
D9 43 48 68 86 110 132 182
D10 8 X 3.4 8 X 4.5 8 X 5.5 8 X 5.5 12 X 6.6 12 X 9 16 X 13.5
D11h7 60 70 95 120 152 212 255
D12 22 22 22 22 30 40 75
D13 37 37 50 62 82 108 145
D14 M4 x 0.7P M4 x 0.7P M4 x 0.7P M5 x 0.8P M8 x 1.25P M12 x 1.75P M16 x 2P
D15 M3 x 0.5P M3 x 0.5P M4 x 0.7P M5 x 0.8P M6 x 1P M8 x 1.25P M10 x 1.5P
D16 51.5 61.5 84 107 137 193 235
D17k6 11 11 14 16 22 32 40
D18 46.2 63.2 89.2 109.2 139.2 199.12 254.2
L1 4 8 12 12 12 16 20
L2 6.5 8 13.5 13.5 17 22.5 30.5
L3 3 3 6 6 6 8 12
L4 19.5 19.5 30 29 38 50 66
L5 7 7 10 10 14.6 15 20
L6 4 4 7 8 10 12 18
L7 5 7.7 8 10 12 15 20
L8 62.5 63.5 67 82 122 79.5 177
L9 4 6 7 7 7 10 10
L10 0.5 0.5 1 1 1 1 1
L11 119.5 125.5 158.5 188 253.5 314.5 419.5
L12 18 18 22 28 36 58 82
L13 2.5 2.5 2.5 3.5 3.5 3.5 4.5
L14 10 10 10 12.5 19 28 36
L15 1.5 1.5 1.5 1.5 1.5 1.5 1.5
L16 5.5 5.5 7 9 11 14 18
L17 2 2 2 3 3 6 6
L18 14 14 18 22 28 45 70
B1h9 4 4 5 5 6 10 12
H1 12.5 12.5 16 18 24.5 35 43
OD 56 X 2 66 X 2 90 X 3 110 X 3 145 X 3 200 X 5 238 X 5
V 4 4 4 4 6 6 6
Z 45 45 45 45 30 30 30

4. C1~C10 are motor specific dimensions (metric std shown).
* AD064M1 ratio 20~50 offers C3 ≤12 option.
* AD090M1 ratio 20~50 offers C3 ≤16 option.
* AD090M2 ratio 20~50 offers C3 ≤15.875 option.
* AD110M1 offers C3 ≤24 option.