AE-Series

High Precision Gearbox

OVERVIEW

Output torque

T2N : 14 Nm - 2000 Nm

Ratios:

1-stage :3 / 4 / 5 / 6 / 7 / 8 / 9 / 10
2-stage :15 / 20 / 25 / 30 / 35 / 40 /45 / 50 / 60 / 70 / 80 / 90 / 100

Low backlash

1-stage : ≤8 arcmin
2-stage : ≤12 arcmin

High efficiency

1-stage : ≧ 97%
2-stage : ≧ 94%

Easy mount

Low noise

Compact structure

SIZE

ADR047 / ADR064 / ADR090 / ADR110 / ADR140 / ADR200 / ADR255

Features

True Helical Gear Design
Precision helical gearing increases tooth to tooth contact ratio by over 33% vs spur gearing. The helix angle produces smooth and quiet operation with decreased backlash (less than 1 arc-minutes and ≤ 56dB).

Triple split collet with dynamic balanced set collar clamping system
Provides backlash free power transmission and eliminates slippage. 100% concentricity allows for smooth rotation and higher input speed capability.

Bushing module system design
The unique motor adapter and bushing module system design allows for quick and easy mounting of any motor.

A special non-electrolysis Nickel surface treatment
A special non-electrolysis nickel surface treatment on the output housing and black anodized aluminum input adapter are provided for the most extreme environmental conditions.

Single piece structured ring gear with housing
Helical Internal ring gear is machined directly into a single piece of steel. Maximized diameter and number of teeth to improve overall performance and torque capacity.

NYOGEL 792D
Lubricated with Nyogel 792D synthetic grease (Smart Grease) and sealed to IP65 standards prevent leakage and is maintenance free.

Whole piece planet carrier design
One piece planet carrier with extended bearing design provides maximum radial load capacity and increases system reliability and stiffness.

In-house plasma nitriding heat treatment
Our in house plasma nitriding heat treatment process maintains the tooth surface hardness at 900Hv for superior wear-resistance and a core hardness at 30HRc for toughness.

HeliTopo technology
A high setting gear performance is achieved by using our HeliTopo Technology. This eases off the tooth profile and crowns the lead of each tooth. This optimizes the gear mesh alignment and overlap to achieve maximum tooth surface contact.

Solid needle roller bearings without cage
Equipped with solid uncaged needle roller bearings, provides maximum contact points to increase stiffness and generates high output torque.

NEW - Patented Output sealing system design
NEW - Patented output sealing systems design eliminates friction and heat generation which is accomplished by applying our hi-tech coating to all output contact surfaces. This coating reaches a hardness of 3700Hv and is ground to Ra 0.2mm finish to ensure sealing.

NEW - Patented input sealing system design
NEW - Patented input sealing system design eliminates break away torque and decreases friction/heat. The hi-tech coating bushing (3700 Hv, Ra 0.2 mm finish) interfaces with our proprietory seal which decreases wear and erosion of both sealing surfaces. This new patent prevents leakage and has a service life of over 20,000 hours.

Patented planet carrier design
Patented planet carrier design puts the sun gear bearing directly into the planet carrier. It minimizes gear misalignment to gain higher accuracy.

Solid,Single piece sun gear construction obtains precise concentricity with increased strength and rigidity.

Specification
Gearbox Performance

Model No.

Stage Ratio1 AE050 AE070 AE090 AE120 AE155 AE205 AE235
Nominal Output Torque T2N Nm 1 3 20 55 130 208 342 588 1,140
4 19 50 140 290 542 1,050 1,700
5 22 60 160 330 650 1,200 2,000
6 20 55 150 310 600 1,100 1,900
7 19 50 140 300 550 1,100 1,800
8 17 45 120 260 500 1,000 1,600
9 14 40 100 230 450 900 1,500
10 14 40 100 230 450 900 1,500
2 15 20 55 130 208 342 588 1,140
20 19 50 140 290 542 1,050 1,700
25 22 60 160 330 650 1,200 2,000
30 20 55 150 310 600 1,100 1,900
35 19 50 140 300 550 1,100 1,800
40 17 45 120 260 500 1,000 1,600
45 14 40 100 230 450 900 1,500
50 22 60 160 330 650 1,200 2,000
60 20 55 150 310 600 1,100 1,900
70 19 50 140 300 550 1,100 1,800
80 17 45 120 260 500 1,000 1,600
90 14 40 100 230 450 900 1,500
100 14 40 100 230 450 900 1,500
Emergency Stop Torque T2NOT3 Nm 1,2 3~100 3 times of nominal output torque
Nominal Input Speed N1N rpm 1,2 3~100 5,000 5,000 4,000 4,000 3,000 3,000 2,000
Max. Input Speed N1B rpm 1,2 3~100 10,000 10,000 8,000 8,000 6,000 6,000 4,000
 Backlash arcmin 1 3~10 ≤ 8 ≤ 8 ≤ 8 ≤ 8 ≤ 8 ≤ 8 ≤ 8
2 15~100 ≤ 12 ≤ 12 ≤ 12 ≤ 12 ≤ 12 ≤ 12 ≤ 12
Torsional Rigidity  Nm / 
arcmin 		1,2 3~100 3 7 14 25 50 145 225
Max. Radial Load F2rB2 N 1,2 3~100 702 1,377 2,985 6,100 8,460 13,050 8,700
Max. Axial Load F2aB2 N 1,2 3~100 390 765 1,625 3,350 4,700 7,250 18,000
Service Life hr 1,2 3~100 20,000 *
Efficiency % 1 3~10 ≧ 97 %
2 15~100 ≧ 94 %
Weight   kg 1 3~10 0.6 1.4 3.3 6.9 13 31 53
2 15~100 0.9 1.6 4.7 8.7 17 35 66
Operating Temp ºC 1,2 3~100 -10ºC ~ 90ºC
Lubrication   - - synthetic gear grease (NYOGEL 792D)
Degree of Gearbox Protection   1,2 3~100 IP65 
Mounting Position   1,2 3~100 all directions
Noise Level 
(n1=3000 rpm,No Load)		 dB(A) 1,2 3~100 ≤ 56 ≤ 58 ≤ 60 ≤ 63 ≤ 65 ≤ 67 ≤ 70
1.Ratio ( i=N in / N out )

2. Applied to the output shaft center @ 100 rpm

3.Max. acceleration torque T2B = 60% of T2NOT
*S1 service life 10,000 hrs.
Gearbox Inertia

Model No.

Stage Ratio1 AE050 AE070 AE090 AE120 AE155 AE205 AE235
Mass Moments 
of inertia J1 		kg‧cm2  1 3 0.03 0.16 0.61 3.25 9.21 28.98 69.61
4 0.03 0.14 0.48 2.74 7.54 23.67 54.37
5 0.03 0.13 0.47 2.71 7.42 23.29 53.27
6 0.03 0.13 0.45 2.65 7.25 22.75 51.72
7 0.03 0.13 0.45 2.62 7.14 22.48 50.97
8 0.03 0.13 0.44 2.58 7.07 22.59 50.84
9 0.03 0.13 0.44 2.57 7.04 22.53 50.63
10 0.03 0.13 0.44 2.57 7.03 22.51 50.56
2 15 0.03 0.03 0.13 0.47 2.71 7.42 23.29
20 0.03 0.03 0.13 0.47 2.71 7.42 23.29
25 0.03 0.03 0.13 0.47 2.71 7.42 23.29
30 0.03 0.03 0.13 0.47 2.71 7.42 23.29
35 0.03 0.03 0.13 0.47 2.71 7.42 23.29
40 0.03 0.03 0.13 0.47 2.71 7.42 23.29
45 0.03 0.03 0.13 0.47 2.71 7.42 23.29
50 0.03 0.03 0.13 0.44 2.57 7.03 22.51
60 0.03 0.03 0.13 0.44 2.57 7.03 22.51
70 0.03 0.03 0.13 0.44 2.57 7.03 22.51
80 0.03 0.03 0.13 0.44 2.57 7.03 22.51
90 0.03 0.03 0.13 0.44 2.57 7.03 22.51
100 0.03 0.03 0.13 0.44 2.57 7.03 22.51
Dimension
1-stage , Ratio i = 3 ~ 10
AE050 AE070 AE090 AE120 AE155 AE205 AE235
D1 44 62 80 108 140 184 210
D2 M4 X 0.7P M5 X 0.8P M6 X 1P M8 X 1.25P M10 X 1.5P M12 X 1.75P M16 X 2P
D3 j6 12 16 22 32 40 55 75
D4 h6 35 52 68 90 120 160 180
D5 22 22 30 40 75 95 115
D6 M4 X 0.7P M5 X 0.8P M8 X 1.25P M12 X 1.75P M16 X 2P M20 X 2.5P M20 X 2.5P
D7 53 70 104 130 162 205 260
D8 50 70 90 120 155 205 235
D9 45.5 53.4 77 102 125 160 205
L1 -- -- 33.5 38 50 -- 70
L2 24.5 36 46 70 97 100 126
L3 4 6.5 8.5 17.5 15 15 18
L4 1 1 1 1.5 3 3 3
L5 14 25 32 40 63 70 90
L6 2 2 3 5 5 6 7
L7 8 10 12 16 20 22 28
L8 47 62 80.5 97 119.5 159 175.5
L9 4.5 4.8 7.2 10 12 15 15
L10 10 12.5 19 28 36 42 42
C1 3 46 70 100 130 165 215 235
C2 3 M4 X 0.7P M5 X 0.8P M6 X 1P M8 X 1.25P M10 X 1.5P M12 X 1.75P M12 X 1.75P
C3 3 ≤11 *≤14 / ≤16 ≤19 / ≤24 ≤32 ≤38 ≤48 ≤55
C4 3 30 34 40 50 60 85 116
C5 3 30 50 80 110 130 180 200
C6 3 3.5 8 4 5 6 6 6
C7 3 48 60 90 115 142 190 220
C8 3 19.5 19 17 19.5 22.5 29 63
C9 3 91 117 143.5 186.5 239 288 364.5
C10 3 13.25 13.5 10.75 13 15 20.75 53.5
C11 3 19.5 37 35.5 46 53.5 79.5 106.5
B1 h9 4 5 6 10 12 16 20
H1 14 18 24.5 35 43 59 79.5

3. C1~C10 are motor specific dimensions (metric std shown).
* AE070M1 ratio 5,10 offers C3 ≤16 option.
* AE090M1 offers C3 ≤24 option.

2-stage , Ratio i = 15 ~ 100
AE050 AE070 AE090 AE120 AE155 AE205 AE235
D1 44 62 80 108 140 184 210
D2 M4 X 0.7P M5 X 0.8P M6 X 1P M8 X 1.25P M10 X 1.5P M12 X 1.75P M16 X 2P
D3 j6 12 16 22 32 40 55 75
D4 h6 35 52 68 90 120 160 180
D5 22 22 30 40 75 95 115
D6 M4 X 0.7P M5 X 0.8P M8 X 1.25P M12 X 1.75P M16 X 2P M20 X 2.5P M20 X 2.5P
D7 53 70 104 130 162 205 260
D8 50 70 90 120 155 205 235
D9 45.5 45.5 53.4 77 102 125 160
L1 -- -- 33.5 38 50 -- 70
L2 24.5 36 46 70 97 100 126
L3 4 6.5 8.5 17.5 15 15 18
L4 1 1 1 1.5 3 3 3
L5 14 25 32 40 63 70 90
L6 2 2 3 5 5 6 7
L7 8 10 12 16 20 22 28
L8 74 87.5 113.5 138.5 176 214.5 260
L9 4.5 4.8 7.2 10 12 15 15
L10 10 12.5 19 28 36 42 42
C1 4 46 46 70 100 130 165 215
C2 4 M4 X 0.7P M4 X 0.7P M5 X 0.8P M6 X 1P M8 X 1.25P M10 X 1.5P M12 X 1.75P
C3 4 ≤11 *≤11 / ≤12 * ≤14 / ≤15.875 / ≤16 ≤19 / ≤24 ≤32 ≤38 ≤48
C4 4 30 30 34 40 50 60 85
C5 4 30 30 50 80 110 130 180
C6 4 3.5 3.5 8 4 5 6 6
C7 4 48 48 60 90 115 142 190
C8 4 19.5 19.5 19 17 19.5 22.5 29
C9 4 118 143 178.5 225.5 292.5 337 415
C10 4 13.25 13.25 13.5 10.75 13 15 20.75
C11 4 19.5 19.5 37 35.5 46 53.5 79.5
B1 h9 4 5 6 10 12 16 20
H1 14 18 24.5 35 43 59 79.5

4. C1~C10 are motor specific dimensions (metric std shown).
* AE070M1 ratio 15~50 offers C3 ≤12 option.
* AE090M1 ratio 15~50 offers C3 ≤16 option.
* AE090M2 ratio 15~50 offers C3 ≤15.875 option.
* AE120M1 offers C3 ≤24 option.